“Health is not valued till sickness comes.” – Thomas Fuller.


Understanding asset condition is critical in today’s competitive environment.  The health of assets has a direct impact on productivity and profitability.  Historically, we have relied on manual data collection to monitor the condition and health of assets and identify failures, before they occur.  Traditional methods of manually gathering and analysing asset health data can be improved significantly using new technology, bringing us closer to eliminating unplanned downtime. 

Companies such as Waites are combining smart sensors, wireless technology, Artificial Intelligence (AI), and human oversight to provide a new way to collect, monitor and act on asset health data.  Their approach provides the following benefits:

  • Reduced risk associated with manual data collection and unnecessary maintenance.
  • Increased efficiencies due to automated real-time monitoring.
  • Early detection of hazardous conditions to allow safer, planned intervention.
  • Elimination of costly production losses from downtime associated with failures.
  • Reduced impact of failures by reducing the risk of injury and damage associated with unplanned failures.
  • Reduced overall maintenance spend by enabling condition based or predictive maintenance.
  • Improved strategic focus by allowing asset owners to focus on systematic improvements, rather than individual failures.
 
Asset Management
Figure 1: The role of AI in asset management.

 

Asset Management and AI.

Machine learning and AI tools can provide significant savings but, are not a substitute for Human Intelligence.  Human oversight helps to qualify AI results and enrich insights with human experience.

Waites is a company that is aware of this fact for over a decade.  Their solution provides the human intelligence to qualify results derived from their data science.  Using human-supervised AI, Waites ensure predictive insights are validated and optimised for practical use by site contacts.  There is also no substitute for being able to discuss a result and recommendation with a human analyst when questions arise.

 

Figure 2: Waites intelligent data processing.

 

Scalability for the Future

AI solutions seamlessly integrate across various industries including manufacturing, mining, energy, infrastructure, utilities and many other industries.  Seamless scalability is dependent on several factors, including the range and robustness of wireless networks, system battery life and ongoing maintenance requirements and the coud-platform’s ability to scale.

As organisations expand, Waites AI-driven asset health monitoring scales with them, providing consistent reliability across diverse operations.  Waites have proven the scalability of their platform across an installed base of more than 500 000 sensors.

 

Final Thoughts

AI is revolutionising asset health and reliability by enabling predictive maintenance, improving efficiency, and reducing costs. When combined with expert human supervision, AI becomes an indispensable tool for modern asset management, ensuring long-term operational success.

 

Waites Maintenance Process
Figure 3. Waites maintenance process in three steps.

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